新一代牵引级IGBT模块技术研究与应用
Research and Application on New Generation of Traction IGBT Module Technology
- 机车电传动 2021年第5期 页码：77-86
- 作者机构：
1.中车株洲所电气技术与材料工程研究院，湖南 株洲 412001
2.华中科技大学 材料科学与工程学院，湖北 武汉 430074
3.英飞凌集成电路（北京）有限公司，北京 100176
- 作者简介：
陈明翊（1983—），男，高级工程师，主要从事半导体材料功率器件和变流技术研究；E-mail: chenmy@csrzic.com
- 基金信息：国家重点研发计划项目(2017YFB12009;2018YFB09058)
DOI：10.13890/j.issn.1000-128x.2021.05.012
中图分类号：
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陈明翊, 孙辉波, 金肩舸, 等. 新一代牵引级IGBT模块技术研究与应用[J]. 机车电传动, 2021,(5):77-86.
Mingyi CHEN, Huibo SUN, Jiange JIN, et al. Research and Application on New Generation of Traction IGBT Module Technology[J]. Electric Drive for Locomotives, 2021,(5):77-86.
陈明翊, 孙辉波, 金肩舸, 等. 新一代牵引级IGBT模块技术研究与应用[J]. 机车电传动, 2021,(5):77-86. DOI： 10.13890/j.issn.1000-128x.2021.05.012.
Mingyi CHEN, Huibo SUN, Jiange JIN, et al. Research and Application on New Generation of Traction IGBT Module Technology[J]. Electric Drive for Locomotives, 2021,(5):77-86. DOI： 10.13890/j.issn.1000-128x.2021.05.012.
摘要
牵引级IGBT模块是现代轨道机车车辆牵引变流器中实现电能变换和功率输出的核心功率器件。新一代牵引级IGBT模块采用最新的IGBT4芯片、EC4二极管芯片、VLD和DLC芯片边缘终端技术，优化了芯片面积与栅极电荷的设计，具有较低的导通电压、优良的高低温电气特性和安全工作区性能。新型IHV-B封装优化了内部芯片布局和互连设计，降低IGBT模块的杂散电感；通过增大芯片的有源面积，减少静态损耗并降低了模块的“结-壳”热阻；优化的功率端子结构提高了抗振动性能，并具有良好的温度分布特性。IGBT4模块通过了一系列严格的可靠性测试，具有良好的环境适应性、功率循环能力和高可靠性。应用IGBT4模块可以提升牵引变流器的功率密度和集成度设计，实现小型轻量化和长寿命的牵引系统解决方案。
Abstract
The traction IGBT modules are the core power devices in the traction converters of modern railway locomotives for power convert and output. The new generation traction IGBT modules using the latest IGBT4, EC4 diode, VLD and DLC chips terminal edge technology which optimized design of chip areas and gate charges and had low on-state voltage, good electrical characteristics at high or low temperature and better performances of safe operation area. A new package with IHV-B housing had better internal chips layout and interconnect design to reduce stray inductance inside IGBT modules. The static losses of chips and the thermal resistance between the chip junction and module case could be reduced by increasing more chips active area. The improved power terminal structure had a good temperature distribution and better anti-vibration performance. The IGBT4 modules had passed a series of strict reliability tests with good environmental adaptability, power cycling capability and high reliability. Applying IGBT4 modules could improve the power density and integration of traction converter and make a miniaturized and lightweight solution for traction system with long lifetime.
关键词
牵引IGBT模块大功率变流器
Keywords
tractionIGBTmoduleshigh powerconverter
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