关于铁路机车车辆滚动轴承剩余寿命的研究

张宗峰; 陈喜红; 张关震; 吴斯

doi:10.13890/j.issn.1000-128X.2023.06.004

您当前的位置：

首页 >

文章列表页 >

关于铁路机车车辆滚动轴承剩余寿命的研究

铁道机车车辆 | 更新时间：2024-08-02

- 关于铁路机车车辆滚动轴承剩余寿命的研究
- Research on remaining life of rolling bearings for rolling stock
- 机车电传动 2023年第6期页码：31-38
- 作者机构：
  
  1.中车大连机车研究所有限公司，辽宁大连 116021
  2.中车株洲电力机车有限公司，湖南株洲 412001
  3.中国铁道科学研究院集团有限公司金属及化学研究所，北京;100081
- 作者简介：
  
  张宗峰（1973—），男，硕士，正高级工程师，轴承项目部系统设计师，主要从事铁路机车车辆轴承应用与设计方面的研究； E-mail: zhangzongfeng001@163.com
- 基金信息：
  
  中国国家铁路集团有限公司科技项目(K2023J051)
- DOI：10.13890/j.issn.1000-128X.2023.06.004
  中图分类号： U260.331⁺.2;U270.331⁺.2
- 纸质出版日期：2023-11-10，
  
  收稿日期：2023-04-04，
  
  修回日期：2023-10-22，
- 稿件说明：
扫描看全文
张宗峰, 陈喜红, 张关震, 等. 关于铁路机车车辆滚动轴承剩余寿命的研究[J]. 机车电传动, 2023(6): 31-38.

ZHANG Zongfeng, CHEN Xihong, ZHANG Guanzhen, et al. Research on remaining life of rolling bearings for rolling stock[J]. Electric drive for locomotives,2023(6): 31-38.
张宗峰, 陈喜红, 张关震, 等. 关于铁路机车车辆滚动轴承剩余寿命的研究[J]. 机车电传动, 2023(6): 31-38. DOI： 10.13890/j.issn.1000-128X.2023.06.004.

ZHANG Zongfeng, CHEN Xihong, ZHANG Guanzhen, et al. Research on remaining life of rolling bearings for rolling stock[J]. Electric drive for locomotives,2023(6): 31-38. DOI： 10.13890/j.issn.1000-128X.2023.06.004.

摘要

为提高铁路机车车辆的运行安全性和节约维修成本，文章在铁路机车车辆滚动轴承疲劳剩余寿命研究基础上，继续研究铁路机车车辆滚动轴承运用寿命规律，提出轴承运用寿命的基本类型包括疲劳寿命、精度寿命与抗异常损伤寿命；对铁路机车车辆轴承运用前、运用后的精度及异常损伤概率进行统计与分析，给出了轴承精度、异常损伤存活率与里程的关系，提炼出数学模型，分析精度寿命与抗异常损伤寿命变化规律，给出轴承批量各运用寿命阶段工作总量。指出轴承批量运用剩余寿命的可利用价值，提出合理管理轴承运用寿命的建议。

Abstract

In order to improve the operational safety and save maintenance costs of rolling stock

this paper focused on the fatigue remaining life of rolling bearings for rolling stock

further investigated their service life rules

and identified the basic types of bearing service lives

namely fatigue life

precision life

and abnormal damage resistance life. Through statistics and analysis on the accuracy and probability of abnormal damage on rolling stock bearings before and after service operations

it established the relationships of bearing accuracy and abnormal damage survival rates associated with mileage

resulting in a mathematical model. Additionally

based on analysis on the variation laws of precision life and abnormal damage resistance life

it summarized total capacities of bearings applied in batches in different service life stages. This paper underscores the available value in the remaining life of bearings when applied in batch

and proposes suggestions for reasonable management of bearing service life.

关键词

机车车辆滚动轴承运用寿命精度寿命抗异常损伤寿命剩余寿命

Keywords

rolling stockrolling bearingsservice lifeprecision lifeabnormal damage resistance liferemaining life

references

张宗峰, 章建良, 周晴, 等. 铁路机车车辆滚动轴承剩余寿命的研究[J]. 机车电传动, 2019(1): 134-136.

ZHANG Zongfeng, ZHANG Jianliang, ZHOU Qing, et al. Residual life of rolling bearings for railway locomotives and rolling stock[J]. Electric drive for locomotives, 2019(1): 134-136.

苗学问, 王大伟, 洪杰. 滚动轴承寿命理论的发展[J]. 轴承, 2008(3): 47-52.

MIAO Xuewen, WANG Dawei, HONG Jie. Progress of life theory of rolling bearings[J]. Bearing, 2008(3): 47-52.

李兴林, 刘泽九, 张燕辽, 等. 国外滚动轴承疲劳寿命试验的现状及其发展趋势[J]. 轴承, 1995(12): 30-39.

LI Xinglin, LIU Zejiu, ZHANG Yanliao, et al. Current status and development trends of fatigue life testing for rolling bearings abroad[J]. Bearing, 1995(12): 30-39.

朱亮亮, 高瞩, 吉晓民. 基于多重因素的滚动轴承寿命计算新方法[J]. 机械与电子, 2015(11): 12-16.

ZHU Liangliang, GAO Zhu, JI Xiaomin. A new method of calculating the rolling bearing life based on the effect of multiple factors[J]. Machinery & electronics, 2015(11): 12-16.

杨晓蔚, 赵韩, 金银木. Tallian轴承寿命理论解读[J]. 轴承, 2002(8): 1-3.

YANG Xiaowei, ZHAO Han, JIN Yinmu. Understanding of Tallian's bearing life theory[J]. Bearing, 2002(8): 1-3.

孟祥雨. 铁路货车轴承的寿命与检修[J]. 铁道车辆, 1990(5): 56-61.

MENG Xiangyu. Service life and maintenance of railway freight car bearings[J]. Rolling stock, 1990(5): 56-61.

许艳雷, 邱明, 李军星, 等. 基于SKF-KF-Bayes的滚动轴承剩余使用寿命预测方法[J]. 振动与冲击, 2021, 40(19): 26-31.

XU Yanlei, QIU Ming, LI Junxing, et al. Remaining useful life prediction method of rolling bearing based on SKF-KF-Bayes[J]. Journal of vibration and shock, 2021, 40(19): 26-31.

王晓青, 夏水华. 滚动轴承失效影响因素与影响机制[J]. 轴承, 2010(11): 18-22.

WANG Xiaoqing, XIA Shuihua. Influencing factors and mechanism on early failure of rolling bearings[J]. Bearing, 2010(11): 18-22.

温世湖. HXD3型机车轴箱轴承电腐蚀故障原因分析与预防措施[J]. 铁道机车与动车, 2015(6): 39-42.

WEN Shihu. Failure cause analysis and preventive measures of electric corrosion in HXD3 locomotive axle box bearing[J]. Railway locomotive and motor car, 2015(6): 39-42.

浏览量

下载量

CSCD

CNKI被引量

文章被引用时，请邮件提醒。

提交

工具集

关联资源

基于电信号的高速列车动力链诊断技术研究

IEC 60310:2016“机车车辆牵引变压器和电抗器”标准解析

轨道交通机车车辆电力变流器标准简析

机车车辆动力学性能评定及试验鉴定规范的制定