Research and Application on New Generation of Traction IGBT Module Technology

Mingyi CHEN; Huibo SUN; Jiange JIN; Chunhui RONG; Zhongbao WANG; Yusheng SHI

doi:10.13890/j.issn.1000-128x.2021.05.012

您当前的位置：

首页 >

文章列表页 >

Research and Application on New Generation of Traction IGBT Module Technology

Module Design and Packaging | 更新时间：2021-12-13

- Research and Application on New Generation of Traction IGBT Module Technology
- Electric Drive for Locomotives Issue 5, Pages: 77-86(2021)
- 作者机构：
  
  1.中车株洲所电气技术与材料工程研究院，湖南　株洲　412001
  2.华中科技大学　材料科学与工程学院，湖北　武汉　430074
  3.英飞凌集成电路（北京）有限公司，北京　100176
- 作者简介：
- 基金信息：
- DOI：10.13890/j.issn.1000-128x.2021.05.012
  CLC：
扫描看全文
Mingyi CHEN, Huibo SUN, Jiange JIN, et al. Research and Application on New Generation of Traction IGBT Module Technology. [J]. Electric Drive for Locomotives (5):77-86(2021)
DOI：

Mingyi CHEN, Huibo SUN, Jiange JIN, et al. Research and Application on New Generation of Traction IGBT Module Technology. [J]. Electric Drive for Locomotives (5):77-86(2021) DOI： 10.13890/j.issn.1000-128x.2021.05.012.

摘要

牵引级IGBT模块是现代轨道机车车辆牵引变流器中实现电能变换和功率输出的核心功率器件。新一代牵引级IGBT模块采用最新的IGBT4芯片、EC4二极管芯片、VLD和DLC芯片边缘终端技术，优化了芯片面积与栅极电荷的设计，具有较低的导通电压、优良的高低温电气特性和安全工作区性能。新型IHV-B封装优化了内部芯片布局和互连设计，降低IGBT模块的杂散电感；通过增大芯片的有源面积，减少静态损耗并降低了模块的“结-壳”热阻；优化的功率端子结构提高了抗振动性能，并具有良好的温度分布特性。IGBT4模块通过了一系列严格的可靠性测试，具有良好的环境适应性、功率循环能力和高可靠性。应用IGBT4模块可以提升牵引变流器的功率密度和集成度设计，实现小型轻量化和长寿命的牵引系统解决方案。

Abstract

The traction IGBT modules are the core power devices in the traction converters of modern railway locomotives for power convert and output. The new generation traction IGBT modules using the latest IGBT4, EC4 diode, VLD and DLC chips terminal edge technology which optimized design of chip areas and gate charges and had low on-state voltage, good electrical characteristics at high or low temperature and better performances of safe operation area. A new package with IHV-B housing had better internal chips layout and interconnect design to reduce stray inductance inside IGBT modules. The static losses of chips and the thermal resistance between the chip junction and module case could be reduced by increasing more chips active area. The improved power terminal structure had a good temperature distribution and better anti-vibration performance. The IGBT4 modules had passed a series of strict reliability tests with good environmental adaptability, power cycling capability and high reliability. Applying IGBT4 modules could improve the power density and integration of traction converter and make a miniaturized and lightweight solution for traction system with long lifetime.

关键词

牵引IGBT模块大功率变流器

Keywords

tractionIGBTmoduleshigh powerconverter

references

LASKA B. IGBT牵引变流器的发展[J]. 谭学斌, 樊俊杰，译. 变流技术与电力牵引, 2004(5): 1-4.

LASKA B. Развитие тяговых преобразователей на транзисторах IGBT[J]. Converter Technology and Electric Traction, 2004(5): 1-4.

丁荣军, 刘国友. 轨道交通用高压IGBT技术特点及其发展趋势[J]. 机车电传动, 2014(1): 1-6.

DING Rongjun, LIU Guoyou. Technical features and development trend of high-voltage IGBT for rail transit traction application[J]. Electric Drive for Locomotives, 2014(1): 1-6.

龚熙国, 龚熙战. 高压IGBT模块应用技术[M]. 北京: 机械工业出版社, 2015.

GONG Xiguo, GONG Xizhan. High-voltage IGBT modules application technology[M]. Beijing: China Machine Press, 2015.

JADHAV V, MANSUETO S, BÜRGER M, et al. Latest IGBT4 chip technology enables the first 2000 A 3300 V module in IHV package[C]//Mesago Messe Frankfurt Group. PCIM Europe digital days 2020.

Infineon Technologies AG. Data sheet FZ1200R33KF2C[Z]. Munich: Infineon Technologies AG, 2013.

Infineon Technologies AG. Data sheet FZ1500R33HE3[Z]. Munich: Infineon Technologies AG, 2019.

Infineon Technologies AG. Data sheet FZ2400R33HE4[Z]. Munich: Infineon Technologies AG, 2021.

Infineon Technologies AG. Data sheet FZ1600R33HE4[Z]. Munich: Infineon Technologies AG, 2021.

DUETEMEYER T, BAUER J G, FALCK E, et al. 6.5 kV IGBT and FWD with trench and VLD technology for reduced losses and high dynamic ruggedness[C]//Mesago Messe Frankfurt Group. PCIM Europe May 27-29, 2008 Nuremberg, Germany.

刘国友, 罗海辉, 李群锋, 等. 轨道交通用750 A/6 500 V高功率密度IGBT模块[J]. 机车电传动, 2016(6): 21-26.

LIU Guoyou, LUO Haihui, LI Qunfeng, et al. 750 A/6 500 V high power density IGBT module for rail transit application[J]. Electric Drive for Locomotives, 2016(6): 21-26.

REGGIANI S, BALESTRA L, GNUDI A, et al. TCAD study of DLC coatings for large-area high-power diodes[J]. Microelectronics Reliability, 2018(88/90): 1094-1097.

VOLKE A, HORNKAMP M. IGBT modules technologies,driver and application[M]. Munich: Infineon Technologies AG, 2012.

Infineon Technologies AG. Application and mounting instructions for IHM and IHV modules: AN2014-12[Z]. Munich: Infineon Technologies AG, 2014.

COSAERT A, BEULGUE M, WÖLZ M, et al. Thermal properties of power terminals in high power IGBT modules[C]//Mesago Messe Frankfurt Group. PCIM Europe May 12-14, 2009 Nuremberg, Germany.

Infineon Technologies AG. Product qualification report FZ2400R33HE4[Z]. Munich: Infineon Technologies AG, 2021.

王彦刚, Chamund Dinesh, 李世平, 等. 功率IGBT模块的寿命预测[J]. 机车电传动, 2013(2): 13-17.

WANG Yangang, Chamund Dinesh, LI Shiping, et al. Lifetime prediction of power IGBT Module[J]. Electric Drive for Locomotives, 2013(2): 13-17.

Infineon Technologies AG. PC and TC diagrams: AN2019-05[S]. Munich: Infineon Technologies AG, 2019.

ZORN C, KAMINSKI N, PITON M. Impact of humidity on railway converters[C]//Mesago Messe Frankfurt Group. PCIM Europe May 10-12, 2009 Nuremberg, Germany.

ZORN C, KAMINSKI N. Temperature humidity bias (thb)testing on IGBT modules at high bias levels[C]//VDE. CIPS 2014. Nuremberg: VDE, 2014: 1-7.

Views

下载量

CSCD

CNKI被引量

Alert me when the article has been cited

提交

Tools

Publicity Resources

Intelligent integrated power device with high power density and research on its parallel application

Research on High Reliability Traction Converter IGBT Active Junction Temperature Control

Four Domain Model of Environmental Adaptability for HX Serial Locomotive

TGA16 Type IGBT Converter for High-speed Test EMUs

Research of IGBT failure energy transmission and energy shock

Related Author

No data

Related Institution

CRRC Zhuzhou Institute Co., Ltd.

CRRC ZIC Research Institute of Electrical Technology & Material Engineering

China Railway Lanzhou Bureau Group Co., Ltd.

Technology Center, Zhuzhou CSR Times Electric Co., Ltd.

State Key Laboratory of Power Semiconductor and Integration Technology

⁰